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- Load vehicle onto ramp.
- Disconnect both battery cables. For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).
- Remove rear wheel and tire.
- Remove rear bumper cover. For additional information, refer to: Rear Bumper Cover (501-19 Bumpers, Removal and Installation).
- Remove forced air extraction grille.
- Remove rear fender splash shield.
- R/H side: Remove fuel tank. For additional information, refer to:
Fuel Tank (310-01B Fuel Tank and Lines - V8 N/A 4.4L Petrol, Removal and Installation),
Fuel Tank (310-01B Fuel Tank and Lines - V8 N/A 4.4L Petrol, Removal and Installation),
Fuel Tank (310-01D Fuel Tank and Lines - TDV8 3.6L Diesel, Removal and Installation).
- R/H side: Remove the fuel tank filler pipe. For additional information, refer to: (310-01D Fuel Tank and Lines - TDV8 3.6L Diesel)
- R/H side: Remove the fuel filler interlock catch. For additional information, refer to: Fuel Filler Interlock Catch (501-03 Body Closures, Removal and Installation).
- Remove the headliner. For additional information, refer to: Headliner (501-05 Interior Trim and Ornamentation, Removal and Installation).
- Remove the second row safety belt retractor. For additional information, refer to: Second Row Safety Belt Retractor (501-20A Safety Belt System, Removal and Installation).
- Remove the rear seat. For additional information, refer to: Rear Seat (501-10 Seating, Removal and Installation).
- Remove the C-pillar side impact sensor. For additional information, refer to: C-Pillar Side Impact Sensor (501-20B Supplementary Restraint System, Removal and Installation).
- Remove the side air curtain module. For additional information, refer to: Side Air Curtain Module (501-20B Supplemental Restraint System, Removal and Installation).
- Remove the rear door latch. For additional information, refer to: Rear Door Latch (501-14 Handles, Locks, Latches and Entry Systems, Removal and Installation).
- Remove the quarter light. For additional information, refer to: Rear Quarter Window Glass (501-11 Glass, Frames and Mechanisms, Removal and Installation).
- Remove rocker panel finisher.
- Remove the exhaust heatshield.
- Remove the tailgate latch. For additional information, refer to: Tailgate Latch (501-14 Handles, Locks, Latches and Entry Systems, Removal and Installation).
- Remove tailgate weatherstrip.
- With assistance remove the tailgate.
- Remove the rear quarter trim panel. For additional information, refer to: Rear Quarter Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
- Remove the load space trims.
- Remove the load space carpets.
- Remove the loadspace scuff plate trim panel. For additional information, refer to: Loadspace Scuff Plate Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
- Release wiring harness.
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| Item | Description |
| 1 | Butt weld. |
| 2 | Butt weld. |
| 3 | 45 spot welds. |
| 4 | 6 spot welds and adhesive. |
| 5 | 31 spot welds and adhesive. |
| 6 | 9 spot welds. |
| 7 | Butt weld. |
| 8 | 50 spot welds. |
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| Item | Description |
| 1 | Acoustic seal. |
| 2 | 30 plug welds. |
| 3 | Acoustic seal R/H. |
| 4 | 7 plug welds and adhesive. |
| 5 | 3 plug welds. |
| 6 | Acoustic seal. |
| 7 | Acoustic seal. |
| 8 | Adhesive. |
- Welding. For additional information, refer to: Body Repairs (501-25A Body Repairs - General Information -, Description and Operation).Corrosion protection. For additional information, refer to: Corrosion Protection (501-25B Body Repairs - Corrosion Protection -, Description and Operation).Tolerance checks. For additional information, refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
- Install is the reversal of removal
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