Published: 11-May-2011

2007.0 Range Rover Sport (LS), 310-01D

Fuel Tank and Lines - TDV8 3.6L Diesel

Fuel Tank Filler Pipe (G314784)

REMOVAL AND INSTALLATION
  • 19.55.07
  • Fuel Tank Filler Pipe - Renew
  • All Derivatives
  • 1.40
  • USED WITHINS
Removal
WARNINGS:

  • Do not carry or operate cellular phones when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.

  • The spilling of fuel is unavoidable during this operation. Ensure that all necessary precautions are taken to prevent fire and explosion.

  1. WARNING:

    Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

    Position the vehicle on a lift.
  2. Disconnect the battery ground cable. For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).
  3. Drain the fuel tank. For additional information, refer to: Fuel Tank Draining (310-00 Fuel System - General Information, General Procedures).
  4. Remove the RH rear wheel and tire.
  5. E48478
    Remove the fender splash shield.
      • Remove the 2 screws.
      • Remove the 6 retainers.
      • Disconnect the electrical connector.
  6. Remove the fuel filler door. For additional information, refer to: Fuel Filler Door Assembly (501-03 Body Closures, Removal and Installation).
  7. Remove the spare wheel and tire.
  8. E55129
    Disconnect the breather pipes.
      • Remove the clip.
      • Release the 2 clips.
      • Remove and discard the cable tie.
  9. CAUTION:

    Before the disconnection or removal of any components, ensure the area around joint faces and connections are clean. Plug any open connections to prevent contamination.

    Disconnect the fuel filler neck from the fuel tank.
      • Remove the tamper proof cover.
      • Remove and discard the hose clip.
  10. E55130
    Remove the fuel tank filler pipe connector hose.
      • Remove the tamper proof cover.
      • Remove and discard the hose clip.
  11. NOTE:

    Note the fitted position.

    E55131
    Remove the fuel tank filler pipe.
      • Remove the bolt.
Installation
  1. Install the filler pipe connector hose.
      • Install the new tamper proof clip.
  2. NOTE:

    Align to the position noted on removal.

    Install the fuel tank filler pipe.
      • Install the bolt and tighten to 10 Nm (7 lb.ft).
  3. CAUTION:

    Tighten the new tamper proof clip until the hexagon shears.

    Connect the fuel filler neck.
      • Install a new retaining clip.
  4. Connect the breather pipes.
      • Secure the clips.
  5. Install the filler door. For additional information, refer to: Fuel Filler Door Assembly (501-03 Body Closures, Removal and Installation).
  6. Install the fender splash shield.
  7. Install the wheel and tire.
  8. Install the spare wheel and tire.
  9. Refill the fuel tank.
  10. Connect the battery ground cable. For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).