Published: 11-May-2011

2007.0 Range Rover Sport (LS), 501-30

Rear End Sheet Metal Repairs

Rear Inner Quarter Panel (G540459)

REMOVAL AND INSTALLATION
Removal
NOTE:

In this procedure the inner quarter panel is replaced in conjunction with the quarter panel.

  1. Disconnect both battery cables. For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).
  2. Remove the quarter panel. For additional information, refer to: Quarter Panel (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
  3. E63660
     
    ItemDescription
    15 plug welds.
    27 plug welds and 5 spot welds.
    3Butt weld.
    4Butt weld and 4 spot welds.
    5Butt weld and 4 spot welds.
    6Butt weld.
    720 spot welds.
    8Butt weld and 8 spot welds.
    9Adhesive.
  4. E63814
     
    ItemDescription
    1Acoustic seal.
    2Acoustic seal.
  5. For additional information:
      • Welding. For additional information, refer to: Body Repairs (501-25A Body Repairs - General Information -, Description and Operation).
      • Corrosion protection. For additional information, refer to: Corrosion Protection (501-25B Body Repairs - Corrosion Protection -, Description and Operation).
      • Tolerance checks. For additional information, refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
Installation
  1. Install is the reversal of removal.