Published: 10-Mar-2016

2007.0 Range Rover Sport (LS), 501-26

Body Repairs - Vehicle Specific Information and Tolerance Checks

Body and Frame (G453188)

DESCRIPTION AND OPERATION
Body Repairs - Tolerance Checks

Point to Point Dimensional Information

Point to point measurements are actual distances between two points. These points can be holes or intersections points. Where holes are taken, the point of measurement is always from the hole centres.

Measurements shown are in millimetres and inches. The measurements in brackets are in inches.

Front end dimensions
E63392
ItemFromToLength
AHood latch panel, lower LH outer fixingHood latch panel, lower RH outer fixing1503.2 (59.18)
BHood latch panel, LH locator slotHood latch panel, RH locator slot900 (35.43)
CHood latch panel, LH locator dowelHood latch panel, RH locator dowels1540.4 (60.64)
DFender, front LH fixingFender, front RH fixing1617.8 (63.69)
EFender, rear LH fixingFender, front RH fixing1780.3 (70.09)
FFender, rear LH fixingFender, rear RH fixing1620 (63.77)
GFender, front fixingHood latch panel, locator dowel114.4 (4.5)
Front end dimensions
E63395
ItemFromToLength
ALH hood hinge, rear fixing holeRH windshield side upper finisher, fixing hole1820.1 (71.65)
BLH windshield side upper finisher, fixing holeRH windshield side upper finisher, fixing hole1420.4 (55.92)
Side view dimensions
E55845
ItemFromToLength
AFront door top hinge, top fixing holeRear door top hinge, top fixing hole1078.9 (42.47)
BFront door top hinge, top fixing holeRear door bottom hinge, top fixing hole1138.3 (44.81)
CFront door bottom hinge, top fixing holeRear door top hinge, top fixing hole1174.5 (46.24)
DFront door bottom hinge, top fixing holeRear door bottom hinge, top fixing hole1078.9 (42.47)
ERear door top hinge, top fixing holeD pillar striker top fixing hole924.0 (36.38)
FRear door bottom hinge, top fixing holeD pillar striker top fixing hole1017.9 (40.07)
Internal dimensions
E63393
ItemFromToLength
A LH safety belt anchorage, top fixing holeRH safety belt retractor, lower fixing hole1731.0 (68.15)
BRH safety belt anchorage lower fixing LH safety belt anchorage lower fixing1117.6 (44.00)
Rear view dimensions
E63394
ItemFromToLength
ALH upper trim panel, fixing holeRH upper trim panel, fixing hole1217.0 (47.91)
BLiftgate, LH hinge cover, fixing holeLiftgate, striker LH fixing hole1186.6 (46.71)

Underbody Dimensional Information

Front integral body frame dimensions
E55836
ItemFromToLength
ABody Mount 1 (front)Body Mount 32113 (83.12)
BBody Mount 1 (front)Body Mount 21139 (44.84)
CBody Mount 3 (LH)Body Mount 3 (RH)1275 (50.196)
DBody Mount 1 (LH front)Body Mount 1 (RH front)1015 (39.96)
EBody Mount 2 (LH)Body Mount 2 (RH)1258 (49.53)
FBody mount 3Datum line Z136.5 (5.37)
GBody mount 2Datum line Z105.5 (4.15)
HBody mount 1Datum line Z78.8 (3.10)
Front integral body frame dimensions
E55835
ItemFromToLength
A Body Mount 1 (LH front) Damper Mounting (RH)1063.1 (41.85)
B Body Mount 1 (LH front) Body Mount 2 (RH)1609 (63.34)
C Body Mount 1 (LH front) Body Mount 3 (RH)2403.3 (94.61)
D Body Mount 2 (LH front) Body Mount 3 (RH)1597.7 (62.90)
E Body Mount 1 (LH front) Body Mount 2 (RH)1164.63 (45.85)
Front integral body frame dimensions
E64764
ItemFromToLength
AFront Bumper Mount (L/H)Front Bumper Mount (R/H)740 (29.13)
BCooling Pack Mount (LH) Cooling Pack Mount (RH)810 (31.8)
CLower Arm Front Mount (LH front) Lower Arm Front Mount (RH front)635.7 (25.02)
D Steering Gear (LH) Steering Gear (RH)520 (20.4)
EUpper Arm Front Mount (LH front)Upper Arm Front Mount (RH front)748.7 (29.47)
FUpper Arm Rear Mount (LH front) Upper Arm Rear Mount (RH front)836.8 (32.9)
GLower Arm Rear Mount (LH front)Lower Arm Rear Mount (RH front)678.6 (26.71)
Front integral body frame dimensions
E64769
ItemFromToLength
A Datum Line (Z)Cooling Pack Mount 78.8 (3.10)
B Datum Line (Z)Lower Arm Front Mount (front) 249.2 (9.81)
C Datum Line (Z) Steering Gear209.6 (8.25)
DDatum Line (Z)Upper Arm Front169.6 (6.68)
E Datum Line (Z)Upper Arm Rear133.7 (5.26)
F Datum Line (Z)Lower Arm Rear Mount (front)243.5 (9.58)
Rear integral body frame dimensions
E55834
ItemFromToLength
ABody Mount 4 (LH)Body Mount 4 (RH)806 (31.732)
BBody Mount 5 ( rear)Damper Mounting533.5 (21.00)
CBody Mount 5 ( rear)
Body Mount 4882.8 (34.755)
DBody Mount 5 (LH rear)Body Mount 5 (RH rear)1114 (43.858)
EBody Mount 5 ( rear) Rear Crossmember332 (13.07)
FBody Mount 5Datum line Z127.5 (5.02)
GBody Mount 4Datum line Z61.2 (2.41)
Rear integral body frame dimensions
E55833
ItemFromToLength
ABody Mount 5 (LH rear)Body Mount 4 (RH)1304.2 (51.34)
BBody Mount 5 (LH rear) Rear Damper Mounting (RH)1156 (45.51)
CBody Mount 5 (LH rear) Rear Damper Mounting (LH)540.7 (21.29)
Rear integral body frame dimensions
E57096
ItemFromToLength
A Damper (LH) Damper (RH)937.1 (36.9)
B Upper Arm Rear Mount (LH front) Upper Arm Rear Mount (RH front) 757.4 (29.81)
C Lower Arm Front Mount (LH front) Lower Arm Front Mount (RH front)881.6 (34.7)
DUpper Arm Front Mount (LH front)Upper Arm Front Mount (RH front)946.5 (37.26)
EToe Link (LH) Toe Link (RH)339.8 (13.38)
FLower Arm Rear Mount (LH front)Lower Arm Rear Mount (RH front)564.8 (22.24)
Rear integral body frame dimensions
E57471
ItemFromToLength
A Datum Line (Z)Damper153 (6.02)
BDatum Line (Z) Upper Arm Rear Mount (front)18.3 (0.72)
C Datum Line (Z) Lower Arm Front Mount (front)162.1 (6.38)
DDatum Line (Z)Upper Arm Front Mount (front)54.7 (2.15)
EDatum Line (Z)Toe Link206.5 (8.13)
FDatum Line (Z)Lower Arm Rear Mount (front)251.5 (9.90)

Body Shell Replacement Times

NOTES:

  • The following information shows the total time taken to replace a vehicles body shell. The time has been calculated using a base model variant. For example a two wheel drive vehicle without a roof opening panel.

  • The times include all mechanical, electrical and trim (MET) items but do not include wheel alignment or paint times.

Vehicle VariantTime
Range Rover Sport 73

Gap and Profile Measurements

The following information is to be used as a guide to assist the technician in installing exterior body panels and trim items so as to achieve a correctly aligned and cosmetically acceptable vehicle.

Measurements shown are in millimetres and inches. The measurements shown in brackets are in inches.

Front view dimensions
E58680
SectionDescriptionGapProfile
A-AHeadlamp to Hood22.0 (0.866) ± 1.4 (0.055)N/A
B-BHeadlamp to Bumper5.0 (0.197) ± 1.8 (0.070)N/A
C-CHeadlamp to Fender3.0 (0.118) ± 1.2 (0.0472)0.0 ± 1.2 (0.047)
D-DHeadlamp to Grille4.0 (0.157) ± 1.2 (0.0472)0.0 ± 1.0 (0.039)
Side view dimensions
E58681
SectionDescriptionGapProfile
E-EHood to Fender22.0 (0.866) ± 1.4 (0.055)+ 1.0 (0.039)
F-FRear Door to Bodyside5.0 (0.196) ± 1.0 (0.039)0.0 + 0.0 - 1.0 (0.039)
G-GFront Door to Rear Door5.0 (0.196) ± 1.0 (0.039)0.0 + 0.0 - 1.4 (0.055)
H-HFront Fender to Front Door5.0 (0.196) ± 1.0 (0.039)0.0 + 0.0 - 1.0 (0.039)
X-XFuel Filler Flap to Bodyside2.9 (0.114) ± 1.0 (0.039) 1.0 (0.039) ± 1.0 (0.039)
Rear view dimensions
E58682
SectionDescriptionGapProfile
L-LRoof to Spoiler10.0 (0.393) ± 1.0 (0.039)2.0 (0.079) ± 1.5 (0.059)
M-MLiftgate to Rear Lamp5.0 (0.196) ± 1.4 (0.055)1.5 (0.059) ± 1.2 (0.047)
N-NLiftgate to Bumper7.0 (0.276) ± 2.0 (0.079)N/A