Published: 11-May-2011

2007.0 Range Rover Sport (LS), 204-06

Ride and Handling Optimization

Fluid Pump - TDV8 3.6L Diesel (G949372)

REMOVAL AND INSTALLATION
  • 60.60.10
  • Pump - active cornering enhancement (ACE) - renew
  • TDV8
  • 2.40
  • USED WITHINS
Removal
CAUTION:

Dynamic Response system components are manufactured to very precise tolerances. It is therefore essential that absolute cleanliness is observed when working with these components. Always install blanking plugs to any open orifices or lines. Failure to follow this instruction may result in foreign matter ingress to the dynamic response system.

  1. Disconnect the battery ground cable. For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).
  2. WARNING:

    Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

    Raise and support the vehicle.
  3. Remove the cooling fan. For additional information, refer to: Cooling Fan (303-03E Engine Cooling - TDV8 3.6L Diesel, Removal and Installation).
  4. E59811
    Loosen the fluid pump drive pulley bolts.
      • Loosen the 3 bolts.
  5. Remove the generator. For additional information, refer to: Generator (414-02D Generator and Regulator - TDV8 3.6L Diesel, Removal and Installation).
  6. E86042
    Remove the 2 fluid pump lower bolts.
  7. CAUTION:

    Before disconnecting or removing the components, make sure the area around the joint faces and connections are clean. Plug open connections to prevent contamination.

    NOTE:

    Some fluid spillage is inevitable during this operation.

    E87450
    Disconnect the fluid pump hoses.
      • Clamp the fluid pump to reservoir hose.
      • Release the hose clip.
      • Remove the banjo bolt.
      • Disconnect the hoses.
      • Discard the O-ring seals.
  8. E87451
    Remove the fluid pump.
      • Remove the remaining fluid pump bolt.
  9. Remove the fluid pump drive pulley.
      • Remove the 3 bolts.
Installation
  1. Install the fluid pump drive pulley.
      • Install the bolts, but do not tighten fully at this stage.
  2. Install the fluid pump.
      • Tighten the bolts to 23 Nm (17 lb.ft).
  3. CAUTION:

    Make sure both O-ring seals are correctly installed on the high-pressure union.

    Connect the hoses.
      • Clean the component mating faces.
      • Lubricate and install new O-rings to the high-pressure union.
      • Tighten the union to 35 Nm (26 lb.ft).
      • Install the hose clip.
      • Remove the hose clamp.
  4. Install the generator. For additional information, refer to: Generator (414-02D Generator and Regulator - TDV8 3.6L Diesel, Removal and Installation).
  5. Tighten the fluid pump drive pulley bolts to 22 Nm (16 lb.ft).
  6. Install the cooling fan. For additional information, refer to: Cooling Fan (303-03E Engine Cooling - TDV8 3.6L Diesel, Removal and Installation).
  7. Connect the battery ground cable. For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).
  8. Fill the fluid reservoir.
  9. Make sure there is fluid circulation through the reservoir.
      • Start the engine and allow to idle.