Published: 11-May-2011

2007.0 Range Rover Sport (LS), 303-01D

Engine - TDV8 3.6L Diesel (G940923)

INSTALLATION
  • 12.41.01.99
  • Engine and Ancillaries - Remove for Access and Refit
  • TDV8
  • 11.10
  • USED WITHINS

Special Tool(s)

E81377

303-1242

Engine lifting brackets

Installation
  1. CAUTIONS:

    • Apply grease of the correct specification to the torque converter spigot.

    • Make sure the torque converter is fully located into the oil pump drive.

    With assistance, carefully install the engine.
      • Clean the component mating faces.
  2. CAUTION:

    Make sure the torque converter remains connected to the transmission.

    Secure the engine to the transmission.
      • Tighten the bolts to 45 Nm (33 lb.ft).
  3. Secure the RH engine mount vacuum hose to the chassis crossmember.
      • Secure in the clips.
  4. Secure the fuel fired booster heater fuel line.
      • Secure the clips.
  5. Install the starter motor.
  6. Secure both the LH and the RH engine mounts.
      • Lower the engine onto its mounts.
      • Tighten the nuts to 100 Nm (74 lb.ft).
      • Tighten the bolts to 56 Nm (41 lb.ft).
  7. Remove the special tools.
  8. Install the fuel pump crash protector.
      • Tighten the bolts to 23 Nm (17 lb.ft).
      • Secure the engine wiring harness.
  9. Secure the transmission wiring harness bracket to the rear of the engine.
      • Tighten the bolt.
      • Secure the camshaft position (CMP) sensor wiring harness clip .
  10. NOTE:

    Remove and discard the blanking caps.

    Connect the fuel lines.
  11. NOTES:

    • Remove and discard the blanking caps.

    • Install new O-ring seals.

    Secure the transmission fluid lines.
      • Tighten the bolt to 6 Nm (4 lb.ft).
  12. Secure both the LH and RH downpipe catalytic converters.
      • Install new gaskets.
      • Tighten the bolts to 21 Nm (15 lb.ft).
  13. Secure the engine stabilizer.
      • Tighten the nut and bolt to 40 Nm (30 lb.ft).
  14. NOTES:

    • Remove and discard the blanking caps.

    • Install a new O-ring seal.

    Connect the A/C compressor high-pressure refrigerant line.
      • Tighten the bolt to 10 Nm (7 lb.ft).
  15. Secure the power steering pump.
      • Tighten the bolts to 23 Nm (17 lb.ft).
  16. NOTES:

    • Remove and discard the blanking caps.

    • Install a new O-ring seal.

    Install the A/C compressor low-pressure refrigerant line.
      • Tighten the bolt to 10 Nm (7 lb.ft).
  17. Secure the fluid pump.
      • Tighten the bolts to 23 Nm (17 lb.ft).
  18. Install the generator.
      • Tighten the bolts to 47 Nm (35 lb.ft).
  19. Connect the generator electrical connector.
  20. Connect the battery positive cable to the generator.
      • Tighten the nut to 22 Nm (16 lb.ft).
      • Reposition the rubber insulator.
  21. Secure the engine ground cable.
      • Tighten the bolt to 47 Nm (35 lb.ft).
  22. Connect the auxiliary radiator coolant hose.
  23. Secure the coolant hose bracket.
      • Tighten the nut 10 Nm (7lb.ft).
  24. Connect the transmission cooler pipe to the coolant distribution manifold.
      • Secure the clip.
  25. Connect the radiator top hose to the coolant distribution manifold.
      • Secure the clip.
  26. Connect the radiator bottom hose to the coolant distribution manifold.
      • Secure the clip.
  27. Install the cooling fan shroud. For additional information, refer to: Cooling Fan Shroud (303-03E Engine Cooling - TDV8 3.6L Diesel, Removal and Installation).
  28. Connect the LH charge air cooler outlet pipe.
      • Tighten the clip.
  29. Install the body. For additional information, refer to: Body - TDV8 3.6L Diesel (502-02 Full Frame and Body Mounting, Removal and Installation).
  30. Connect the RH charge air cooler inlet pipe.
      • Tighten the clip.
  31. Install the front RH splash shield.
      • Install the clips.
  32. Connect the LH charge air cooler inlet pipe.
      • Tighten the clip.
  33. Install the front LH splash shield.
      • Install the clips.
  34. Install the wheels and tires.
      • Tighten the wheel nuts to 140 Nm (103 lb.ft).
  35. NOTE:

    Remove and discard the blanking caps.

    Secure the transmission fluid lines to the transmission fluid cooler.
      • Secure the clips.
  36. CAUTION:

    Make sure that new bolts are installed.

    Secure the flexplate to the torque converter.
      • Tighten the bolts to 45 Nm (33 lb.ft).
  37. Secure the starter motor.
      • Tighten the bolts to 45 Nm (33 lb.ft).
      • Tighten the transmission bolt to 45 Nm (33 lb.ft).
  38. Connect the switch lead to the starter motor solenoid.
      • Tighten the nut to 4 Nm (3 lb.ft).
  39. Connect the battery positive cable to the starter motor solenoid.
      • Tighten the nut to 22 Nm (16 lb.ft).
      • Install the cap.
  40. Install the splash shield.
      • Install the clips.
  41. Secure the battery positive cable.
      • Secure the clip.
      • Tighten the bolts.
  42. Install the engine undershield. For additional information, refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).
  43. Connect the battery ground cable. For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).