Published: 11-May-2011

2007.0 Range Rover Sport (LS), 303-01D

Engine - TDV8 3.6L Diesel (G940922)

REMOVAL
  • 12.41.01.99
  • Engine and Ancillaries - Remove for Access and Refit
  • TDV8
  • 11.10
  • USED WITHINS

Special Tool(s)

E81377

303-1242

Engine lifting brackets

Removal
  1. Disconnect the battery ground cable. For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).
  2. Raise and support the vehicle.
  3. Remove the engine undershield. For additional information, refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).
  4. E86046
    Release the battery positive cable.
      • Remove the 3 bolts.
      • Release the clip.
  5. E85744
    Remove the splash shield.
      • Remove the 4 clips.
  6. E76674
    Disconnect the battery positive cable from the starter motor solenoid.
      • Remove the cap.
      • Remove the nut.
  7. E76673
    Disconnect the switch lead from the starter motor solenoid.
      • Remove the bolt.
  8. E76676
    Reposition the starter motor.
      • Remove the 2 bolts.
  9. E83384
    Release the flexplate from the torque converter.
      • Remove and discard the 4 bolts.
  10. CAUTION:

    Make sure that all openings are sealed. Use new blanking caps.

    E86039
    Release the transmission fluid lines from the transmission fluid cooler.
      • Release the 2 quick release connectors.
  11. Remove the wheels and tires.
  12. E45637
    Remove the front RH splash shield.
      • Remove the 4 clips.
  13. E86041
    Disconnect the RH charge air cooler inlet pipe.
      • Loosen the clip.
  14. E86042
    Remove the 2 fluid pump lower bolts.
  15. E46253
    Remove the front LH splash shield.
      • Remove the 4 clips.
  16. NOTE:

    RH illustration shown, LH is similar

    E86041
    Disconnect the LH charge air cooler inlet pipe.
      • Loosen the clip.
  17. Remove the body. For additional information, refer to: Body - TDV8 3.6L Diesel (502-02 Full Frame and Body Mounting, Removal and Installation).
  18. E85824
    Disconnect the LH charge air cooler outlet pipe.
      • Loosen the clip.
  19. Remove the cooling fan shroud. For additional information, refer to: Cooling Fan Shroud (303-03E Engine Cooling - TDV8 3.6L Diesel, Removal and Installation).
  20. E78967
    Disconnect the radiator top hose from the coolant distribution manifold.
      • Release the clip.
  21. E85541
    Release the coolant hose bracket.
      • Remove the nut.
  22. E86038
    Disconnect the lower coolant hose from the coolant outlet elbow.
      • Release the clip.
  23. E86040
    Disconnect the transmission cooler pipe from the coolant distribution manifold.
      • Release the clip.
  24. E85544
    Release the engine ground cable.
      • Remove the generator upper bolt.
  25. E85542
    Disconnect the generator electrical connector.
      • Reposition the rubber insulator.
  26. E85543
    Disconnect the battery positive cable from the generator.
      • Remove the nut.
  27. E85739
    Remove the generator.
      • Remove the 2 bolts.
  28. E86071
    Release the fluid pump.
      • Remove the remaining fluid pump bolt.
  29. CAUTION:

    Make sure that all openings are sealed. Use new blanking caps.

    E55383
    Remove the air conditioning (A/C) compressor low-pressure refrigerant line.
      • Remove the bolt.
      • Remove and discard the O-ring seal.
  30. E86043
    Release the power steering pump.
      • Remove the 3 bolts.
  31. CAUTION:

    Make sure that all openings are sealed. Use new blanking caps.

    E85849
    Disconnect the A/C compressor high-pressure refrigerant line.
      • Remove and discard the O-ring seals.
  32. E85745
    Release the engine stabilizer.
      • Remove the nut and bolt.
  33. NOTE:

    RH illustration shown, LH is similar

    E77147
    Release the catalytic converters.
      • Remove the 6 bolts.
      • Remove and discard the 2 gaskets.
  34. CAUTION:

    Make sure that all openings are sealed. Use new blanking caps.

    E46532
    Release the transmission fluid lines from the transmission.
      • Remove the bolt.
      • Remove and discard the 2 O-ring seals.
  35. CAUTION:

    Make sure that all openings are sealed. Use new blanking caps.

    E86047
    Disconnect the 2 fuel lines.
  36. E86044
    Release the transmission wiring harness bracket from the rear of the engine.
      • Remove the bolt.
      • Release the camshaft position (CMP) sensor harness clip.
  37. NOTE:

    LH illustration shown, RH is similar.

    E85742
    Release both the LH and RH engine mounts.
      • Remove the 4 bolts.
      • Remove the 2 nuts.
  38. E83393
    Remove the fuel pump crash protector.
      • Release the engine wiring harness.
      • Remove the 3 bolts.
  39. E83697
    Install the special tools.
  40. Using a suitable hydraulic jack, raise and support the engine.
  41. Remove the starter motor.
  42. E86023
    Release the fuel fired booster heater fuel line from the chassis crossmember.
      • Release the 4 clips.
  43. E86045
    Release the RH engine mount vacuum hose from the chassis crossmember.
      • Release from the 4 clips.
  44. Using a suitable tool, support the transmission.
  45. E61164
    Remove the 14 engine to transmission bolts.
  46. With assistance, carefully remove the engine.