Published: 11-May-2011

2007.0 Range Rover Sport (LS), 501-30

Rear End Sheet Metal Repairs

D-Pillar Inner Lower Panel Assembly (G545456)

REMOVAL AND INSTALLATION
Removal
NOTE:

In this procedure the D-pillar inner lower panel is replaced in conjunction with the quarter panel.

  1. Disconnect both battery cables. For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).
  2. Remove the quarter panel. For additional information, refer to: Quarter Panel (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
  3. E63815
     
    ItemDescription
    1Mig weld.
    28 plug welds.
    3, 42 plug welds.
    5, 6, 7, 811 plug welds.
    9Butt weld.
    10Adhesive.
    11Mig weld.
    126 plug welds.
  4. E63816
     
    ItemDescription
    19 spot welds.
    24 spot welds.
  5. For additional information:
      • Welding. For additional information, refer to: Body Repairs (501-25A Body Repairs - General Information -, Description and Operation).Corrosion protection. For additional information, refer to: Corrosion Protection (501-25B Body Repairs - Corrosion Protection -, Description and Operation).Tolerance checks. For additional information, refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
Installation
  1. Install is the reverse of removal.