Published: 27-Mar-2018

2007.0 Range Rover Sport (LS), 308-07B

Transfer Case (G2250794)

INSTALLATION
  • 41.20.25
  • Transfer Case - Renew
  • TDV8
  • 2.30
  • USED WITHINS
Installation

Part(s)

StepPart nameQualificationQuantity
Step 8Driveshaft to front output flange boltsAll vehicles6
Step 1Transfer case input shaft oil sealAll vehicles1

The following step(s) applies to:
All vehicles

  1. Clean the components mating faces. Install a new O-ring seal. Lubricate the input shaft splines with the recomended grease. With assistance, install the transfer case. Tighten the bolts.
    Renew Part: Transfer case input shaft oil seal Quantity: 1.
    Torque: 45Nm
  2. Secure the fuel line support bracket. Tighten the bolts.
    Torque: 10Nm
  3. Connect the breather line.
  4. Install the ground cable to the transfer box. Tighten the bolt.
    Torque: 15Nm
  5. Secure the wiring harness to the transfer case. Secure with the clip. Tighten the bolts.
    Torque: 25Nm
  6. Connect the electrical connectors.
  7. NOTE:

    A small amount of oil may weep from the driveshaft joints during storage. The loss of this oil will not affect the operation or durability of the joint.

    Secure the rear driveshaft to the transfer case drive flange. Tighten the Torx bolts.
    Torque: 55Nm
  8. Secure the front driveshaft to the transfer case drive flange. Install the washers. Tighten the bolts.
    Renew Part: Driveshaft to front output flange bolts Quantity: 6.
    Torque
    Stage 1: 45Nm
    Stage 2: 90°
  9. Install the transmission crossmember.
    Refer to: Transmission Support Crossmember (502-02 Full Frame and Body Mounting, Removal and Installation).

The following step(s) applies to:
Vehicles with diesel particulate filter (DPF)

  1. Install the DPF.
    Refer to: Exhaust System (309-00B Exhaust System - V8 N/A 4.4L Petrol, Removal and Installation).

The following step(s) applies to:
Vehicles without diesel particulate filter (DPF)

  1. Install the front muffler.
    Refer to: Muffler (309-00B Exhaust System - V8 N/A 4.4L Petrol, Removal and Installation).

The following step(s) applies to:
All vehicles

  1. NOTE:

    Do not carry out this step if the component removed for access only.

    Fill the transfer case with the recommended fluid.
    Refer to: Transfer Case Draining and Filling (308-07B Transfer Case, General Procedures).
  2. Connect the Land Rover approved diagnostic equipment. Start the diagnostic service function transfer case-transfer case replacement. Clear any Diagnostic Trouble Codes (DTCs) after calibration and check for correct operation.