Published: 11-May-2011

2007.0 Range Rover Sport (LS), 303-03E

Engine Cooling - TDV8 3.6L Diesel

Cooling Module (G940584)

REMOVAL AND INSTALLATION
  • 26.40.16
  • Cooling Module - Renew
  • TDV8
  • 4.20
  • USED WITHINS
Removal
  1. WARNING:

    Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

    Raise and support the vehicle.
  2. Disconnect the battery ground cable. For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).
  3. Recover the air conditioning (A/C) refrigerant. For additional information, refer to: Air Conditioning System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures).
  4. Remove the hood latch panel. For additional information, refer to: Hood Latch Panel (501-27 Front End Sheet Metal Repairs, Removal and Installation).
  5. E85824
    Release the LH charge air cooler outlet pipe.
      • Loosen the clip.
  6. Remove the cooling fan lower shroud. For additional information, refer to: Cooling Fan Shroud (303-03E Engine Cooling - TDV8 3.6L Diesel, Removal and Installation).
  7. WARNING:

    Since injury such as scalding could be caused by escaping steam or coolant, do not remove the filler cap from the coolant expansion tank while the system is hot.

    CAUTION:

    Engine coolant will damage the paint finished surfaces. If spilt, immediately remove the coolant and clean the area with water.

    E85826
    Disconnect the 2 hoses from the coolant expansion tank.
      • Release the 2 clips.
  8. E86757
    Remove the coolant expansion tank.
      • Disconnect the coolant low level sensor electrical connector.
  9. CAUTION:

    Make sure that all openings are sealed. Use new blanking caps.

    E85828
    Release the 2 A/C refrigerant lines.
      • Remove the 2 bolts.
      • Remove and discard the 2 O-ring seals.
  10. E45637
    Remove the front RH splash shield.
      • Remove the 4 clips.
  11. CAUTION:

    Make sure that the inside of the pipe ends are clean and free of oil residue.

    E76485
    Disconnect the RH charge air cooler inlet hose.
      • Release the clip.
  12. E46253
    Remove the front LH splash shield.
      • Remove the 4 clips.
  13. CAUTION:

    Make sure that the inside of the pipe ends are clean and free of oil residue.

    E76484
    Disconnect the LH charge air cooler inlet hose.
      • Release the clip.
  14. E86614
    Disconnect the 2 coolant pipes from the auxiliary fuel cooler.
      • Release the 2 quick release connectors.
  15. E85830
    LH front, release the wiring harness bracket.
      • Release the 2 clips.
  16. E85831
    RH front, release the wiring harness.
      • Release the clip.
  17. CAUTION:

    Care must be taken to avoid damaging the engine bay wiring harnesses.

    NOTE:

    LH illustration is shown, RH is similar.

    E85836
    With assistance, remove the cooling module.
      • Remove the 2 bolts.
      • Remove the 2 screws.
Installation
  1. CAUTION:

    Care must be taken to avoid damaging the engine bay wiring harnesses.

    With assistance, install the cooling module.
      • Tighten the bolts to 24 Nm (18 lb.ft).
  2. RH front, secure the wiring harness.
      • Secure the clip.
  3. LH front, secure the wiring harness.
      • Secure the clips.
  4. Secure the coolant pipes to the auxiliary fuel cooler.
      • Secure the clips.
  5. Install the front LH splash shield.
      • Install the clips.
  6. Connect the charge air cooler LH inlet hose.
      • Secure with the clip.
  7. Install the front RH splash shield.
      • Install the clips.
  8. Connect the charge air cooler RH inlet hose.
      • Secure with the clip.
  9. NOTE:

    Remove and discard the blanking caps.

    Secure the A/C refrigerant lines.
      • Install the new O-ring seals.
      • Tighten the bolts to 10 Nm (7 lb.ft).
  10. Install the coolant expansion tank.
      • Connect the coolant low level sensor electrical connector.
  11. Connect the coolant hoses to the expansion tank.
      • Secure the clips.
  12. Install the cooling fan lower shroud. For additional information, refer to: Cooling Fan Shroud (303-03E Engine Cooling - TDV8 3.6L Diesel, Removal and Installation).
  13. Secure the LH charge air cooler outlet pipe.
      • Tighten the clip.
  14. Install the hood latch panel. For additional information, refer to: Hood Latch Panel (501-27 Front End Sheet Metal Repairs, Removal and Installation).
  15. Recharge the A/C system. For additional information, refer to: Air Conditioning System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures).
  16. Connect the battery ground cable. For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).