Visual inspection
| Mechanical | Electrical |
|---|---|
|
|
| Symptom | Possible cause | Action |
|---|---|---|
| Coolant loss |
| Carry out a visual inspection. If there are no obvious leaks, carry out a pressure test using your workshop tester. Rectify as necessary. |
| Overheating |
| Check the coolant level and condition. Carry out a pressure test using your workshop tester. Rectify as necessary. Check the thermostat and rectify as necessary. Check the viscous fan operation, make sure the viscous fan rotates freely. Check for obstructions to the air flow over the radiator. Rectify as necessary. |
| Engine not reaching normal temperature |
| Check the thermostat operation. Check the viscous fan operation, make sure the viscous fan is not seized. Rectify as necessary. |
Generic scan tools may not read the codes listed, or may read only 5-digit codes. Match the 5 digits from the scan tool to the first 5 digits of the 7-digit code listed to identify the fault (the last 2 digits give extra information read by the manufacturer-approved diagnostic system).
For a full list of engine control module (ECM) DTCs. REFER to: Electronic Engine Controls (303-14 Electronic Engine Controls - 3.6L (TdV8) Diesel, Diagnosis and Testing).
| DTC | Description | Possible causes | Action |
|---|---|---|---|
| P011626 | Engine coolant temperature (ECT) sensor circuit range/performance - signal rate of change below threshold |
| Check the ECT sensor and circuits. Refer to the electrical guides. With the engine cold, read the coolant temperature sensor using a datalogger function and start the engine. Record the value and allow the engine to idle for 20 minutes. After 20 minutes, recheck the value. If the value has not increased by more than 10 °C, install a new sensor. REFER to: Engine Coolant Temperature Sensor (303-14D Electronic Engine Controls - TDV8 3.6L Diesel, Removal and Installation). Clear the DTCs and test for normal operation. |
| P011716 | Engine coolant temperature (ECT) sensor circuit low input - voltage below threshold |
| Check the ECT sensor and circuits. Refer to the electrical guides. Measure the resistance of the sensor. Nominal resistance at 20 °C (68 °F) should be between 35.47 and 39.21 Kohms. If the resistance is outside this range, install a new sensor. REFER to: Engine Coolant Temperature Sensor (303-14D Electronic Engine Controls - TDV8 3.6L Diesel, Removal and Installation). Clear the DTCs and test for normal operation. |
| P011817 | Engine coolant temperature (ECT) sensor circuit high input - voltage above threshold |
| Check the ECT sensor and circuits. Refer to the electrical guides. Measure the resistance of the sensor. Nominal resistance at 20 °C (68 °F) should be between 35.47 and 39.21 Kohms. If the resistance is outside this range, install a new sensor. REFER to: Engine Coolant Temperature Sensor (303-14D Electronic Engine Controls - TDV8 3.6L Diesel, Removal and Installation). Clear the DTCs and test for normal operation. |
| P011927 | Engine coolant temperature (ECT) sensor circuit intermittent/erratic - signal rate of change above threshold |
| Check the ECT sensor and circuits. Refer to the electrical guides. Start the engine and allow to warm up. Read the coolant temperature using a datalogger function and record the value. Increase the engine speed to 2,000 rpm and recheck the value after two minutes at this engine speed. If the value has increased faster than 5 °C per second, install a new sensor. REFER to: Engine Coolant Temperature Sensor (303-14D Electronic Engine Controls - TDV8 3.6L Diesel, Removal and Installation). Clear the DTCs and test for normal operation. |
| P019626 | Engine oil temperature (EOT) sensor circuit range/performance- signal rate of change below threshold |
| Check the EOT sensor and circuits. Refer to the electrical guides. From cold, start the engine and check the oil temperature using a datalogger function. Allow the engine to idle for ten minutes and recheck the oil temperature. If the value has not increased by more than 5 °C in this time, install a new sensor. Clear the DTCs and test for normal operation. |
| P019716 | Engine oil temperature (EOT) sensor circuit low input - voltage below threshold |
| Check the EOT sensor and circuits. Refer to the electrical guides. Rectify as necessary. |
| P019817 | Engine oil temperature (EOT) sensor circuit high input - voltage above threshold |
| Check the EOT sensor and circuits. Refer to the electrical guides. Rectify as necessary. |
| P019927 | Engine oil temperature (EOT) sensor circuit intermittent - signal rate of change above threshold |
| Check the EOT sensor and circuits. Refer to the electrical guides. Start the engine and allow to idle. Check the oil temperature using a datalogger function. Increase the engine speed to 2,000 rpm and recheck the value after two minutes at this engine speed. If the value has increased by more than 40 °C per second, install a new sensor. Clear the DTCs and test for normal operation. |
| P048011 | Fan 1 control circuit |
| Check the cooling fan and circuits. Refer to the electrical guides. Rectify as necessary. Clear the DTCs and test for normal operation. |
| P048012 | Fan 1 control circuit |
| Check the cooling fan and circuits. Refer to the electrical guides. Rectify as necessary. Clear the DTCs and test for normal operation. |
| P048013 | Fan 1 control circuit |
| Check the cooling fan and circuits. Refer to the electrical guides. Rectify as necessary. Clear the DTCs and test for normal operation. |
| P048300 | Fan rationality check |
| Check the cooling fan and circuits. Refer to the electrical guides. Rectify as necessary. Clear the DTCs and test for normal operation. Check the pulse width modulated (PWM) signal, check the motor for sticking. Rectify as necessary. |
| P052721 | Fan speed sensor circuit range/performance - signal amplitude less than minimum |
| Check the fan and circuits, including the pulse width modulated (PWM) signal circuit. Refer to the electrical guides. Check the motor for sticking. Rectify as necessary. Clear the DTCs and test for normal operation. |
| P052722 | Fan speed sensor circuit range/performance - signal amplitude greater than maximum |
| Check the fan and circuits, including the pulse width modulated (PWM) signal circuit. Refer to the electrical guides. Check the motor for sticking. Rectify as necessary. Clear the DTCs and test for normal operation. |
| P052727 | Fan speed sensor circuit range/performance - signal rate of change above threshold |
| Check the fan and circuits, including the pulse width modulated (PWM) signal circuit. Refer to the electrical guides. Check the motor for sticking. Rectify as necessary. Clear the DTCs and test for normal operation. |
| P069311 | Viscous fan control circuit low - circuit open |
| Check the viscous fan solenoid and circuits. Refer to the electrical guides. Rectify as necessary. Clear the DTCs and test for normal operation. |
| P069313 | Viscous fan control circuit low - circuit short to ground |
| Check the viscous fan solenoid and circuits. Refer to the electrical guides. Rectify as necessary. Clear the DTCs and test for normal operation. |
| P069412 | Viscous fan control circuit high - circuit short to battery |
| Check the viscous fan solenoid and circuits. Refer to the electrical guides. Rectify as necessary. Clear the DTCs and test for normal operation. |
| P150F68 | Environmental box (E-Box) cooling fan performance - event information |
| Check the E-Box fan and circuits. Refer to the electrical guides. Rectify as necessary. Clear the DTCs and test for normal operation. Refer to the warranty policy and procedures manual if a module is suspect. |