Published: 11-May-2011

2007.0 Range Rover Sport (LS), 309-00D

Exhaust System - TDV8 3.6L Diesel (G1030284)

REMOVAL AND INSTALLATION
  • 30.10.08
  • Exhaust system & mountings - renew
  • TDV8
  • 1.50
  • USED WITHINS
Removal
WARNING:

Observe due care when working near a hot exhaust system.

  1. WARNING:

    Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

    Raise and support the vehicle.
  2. Remove the transmission crossmember. For additional information, refer to: Transmission Support Crossmember (502-02 Full Frame and Body Mounting, Removal and Installation).
  3. E97094
    Disconnect the diesel particulate filter (DPF), differential pressure sensor electrical connector.
  4. E97095
    Release the DPF differential pressure sensor.
      • Release the clip.
  5. NOTE:

    LH shown, RH is similar.

    E97164
    Disconnect the LH post-catalytic converter exhaust gas temperature sensor electrical connector.
  6. E97165
    Disconnect the RH post-catalytic converter exhaust gas temperature sensor electrical connector.
  7. E97166
    Disconnect the DPF exhaust gas temperature sensor electrical connector.
  8. NOTE:

    RH catalytic converter shown removed for clarity.

    E77256
    Loosen the LH catalytic converter to DPF retaining clamp.
  9. NOTE:

    RH shown, LH is similar.

    E77147
    Release the LH and RH catalytic converters from the turbochargers.
      • Remove the 6 bolts.
      • Remove and discard the 2 gaskets.
  10. E97167
    Remove the LH side exhaust gas temperature sensor electrical connector heat shield.
      • Remove the bolt.
  11. E97168
    Disconnect the LH pre-catalytic converter exhaust gas temperature sensor electrical connector.
  12. E97169
    Disconnect the RH pre-catalytic converter exhaust gas temperature sensor electrical connector.
  13. E97170
    With assistance, remove the exhaust system.
      • Release the 6 exhaust hangers.
  14. NOTES:

    • Do not disassemble further if the component is removed for access only.

    • Make a note of the fitted positions of the sensors before removal.

    E97171
    Remove the 5 exhaust gas temperature sensors.
  15. E97170
    Remove the 6 exhaust hangers.
  16. E97142
    Remove the DPF differential pressure sensor, high and low pressure pipes.
      • Release the clamp.
      • Release the high and low pressure pipes.
  17. E97140
    Remove the 2 DPF heat shields.
      • Remove the bolts.
Installation
  1. Install the 2 DPF heat shields.
      • Tighten to 10 Nm (7 lb.ft).
  2. Install the DPF differential pressure sensor, high and low pressure pipes.
      • Tighten the pipes to 35 Nm (26 lb.ft).
      • Tighten the clamp to 10 Nm (7 lb.ft).
  3. Install the exhaust hangers.
  4. Install the exhaust gas temperature sensors.
      • Tighten to 35 Nm (26 lb.ft).
  5. With assistance, install the exhaust system.
      • Secure the exhaust hangers.
  6. Connect the RH pre-catalytic converter exhaust gas temperature sensor electrical connector.
  7. Connect the LH side, pre-catalytic converter exhaust gas temperature sensor electrical connector.
  8. Install the LH side exhaust gas temperature sensor electrical connector heat shield.
      • Tighten to 10 Nm (7 lb.ft).
  9. CAUTION:

    Make sure that the mating faces are clean and free of corrosion and foreign material.

    Secure the LH and RH catalytic converters to the turbochargers.
      • Install new gaskets.
      • Tighten the bolts to 21 Nm (15 lb.ft).
  10. NOTE:

    RH catalytic converter shown removed for clarity.

    Secure the LH catalytic converter to DPF retaining clamp.
      • Tighten to 48 Nm (35 lb.ft).
  11. Connect the DPF exhaust gas temperature sensor electrical connector.
  12. Connect the RH side post-catalytic converter exhaust gas temperature sensor electrical connector.
  13. Connect the LH side post-catalytic converter exhaust gas temperature sensor electrical connector.
  14. Secure the DPF differential pressure sensor.
  15. Connect the DPF differential pressure sensor electrical connector.
  16. Install the transmission crossmember. For additional information, refer to: Transmission Support Crossmember (502-02 Full Frame and Body Mounting, Removal and Installation).