Published: 11-May-2011

2007.0 Range Rover Sport (LS), 206-05

Parking Brake and Actuation

Parking Brake Actuator - TDV6 2.7L Diesel/TDV8 3.6L Diesel (G1005973)

REMOVAL AND INSTALLATION
  • 70.35.48
  • Actuator - electric parking brake - renew
  • TDV8
  • 2.00
  • USED WITHINS
Removal
  1. Using the Land Rover approved diagnostic system, drive the parking brake to the 'mounting position'.
  2. Isolate the parking brake electrical circuit.
      • Remove fuse number 8 from the BJB.
  3. WARNING:

    Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

    Raise and support the vehicle.
  4. Remove the rear wheels and tires.
  5. E48748
    Release the parking brake shoe adjustment.
      • Remove the plug from the access hole in the brake disc.
      • Using a suitable tool, rotate the brake shoe adjuster to release the adjustment.
  6. CAUTION:

    Do not allow the brake caliper to hang on the brake hose.

    E93861
    Reposition the RH rear brake caliper.
      • Remove the 2 bolts.
      • Using a suitable tie strap, support the brake caliper.
  7. E43893
    Remove the RH rear brake disc.
      • Remove the screw.
  8. CAUTION:

    Do not allow the brake caliper to hang on the brake hose.

    E93861
    Reposition the LH rear brake caliper.
      • Remove the 2 bolts.
      • Using a suitable tie strap, support the brake caliper.
  9. E43893
    Remove the LH rear brake disc.
      • Remove the screw.
  10. E49623
    Disconnect both parking brake cables from the wheel hubs.
      • Fully loosen the nut.
      • Release the cable from the lower arm.
      • Disconnect the inner cable from the brake shoe.
  11. E49858
    Release the LH parking brake cable.
      • Remove the 2 bolts.
      • Release the 3 wiring harness clips.
      • Release the cable from the clip on the chassis.
  12. E49939
    Release the LH parking brake cable.
  13. CAUTION:

    The fuel tank breather line bracket can be easily damaged when releasing it from the chassis.

    E93839
    Release the fuel tank breather line bracket.
      • Remove the plastic insert.
  14. E93902
    Raise the RH side of the rear stabilizer bar.
      • Loosen the 2 bolts.
  15. E49859
    Release the RH parking brake cable.
      • Remove the 2 bolts.
      • Release the parking brake cable from the 2 pipe clips.
      • Release the cable from the clip on the chassis.
  16. E49940
    Release the RH parking brake cable.
  17. E44306
    Remove the fuel tank heat shield.
      • Remove the 3 bolts and 2 nuts.
  18. CAUTION:

    Inspect the parking brake emergency release cable to body seal and replace if damaged.

    NOTE:

    Note the fitted position of the parking brake emergency release cable to body seal.

    E49860
    Release the parking brake emergency release cable.
  19. CAUTION:

    Before disconnecting or removing the components, make sure the area around the joint faces and connections are clean. Plug open connections to prevent contamination.

    E57294
    RH side rear: Disconnect the brake line.
      • Position an absorbent cloth to collect fluid spillage.
      • Disconnect the line union.
      • Remove the clip.
  20. NOTE:

    Note the routing of the parking brake emergency release cable.

    E108521
    Displace the parking brake actuator and cable assembly.
      • Disconnect the electrical connector.
      • Remove the 2 nuts.
  21. NOTE:

    Brake cable shown removed for clarity.

    E114802
    Remove the parking brake actuator and cable assembly.
      • Withdraw from the RH rear wheel arch aperture.
Installation
  1. NOTE:

    Note the routing of the parking brake emergency release cable.

    Install the parking brake actuator and cable assembly.
      • Install the 2 nuts.
      • Connect the electrical connector.
  2. NOTE:

    Remove and discard the blanking caps.

    RH side rear: Connect the brake line.
      • Clean the component mating faces.
      • Secure the clip.
      • Tighten the brake line union to 16 Nm (12 lb.ft).
  3. CAUTION:

    Make sure the parking brake emergency release cable to body seal is installed correctly.

    Locate and secure the parking brake emergency release cable.
  4. Install the fuel tank heat shield.
      • Tighten the bolts to 6 Nm (4 lb.ft).
      • Tighten the nuts to 3 Nm (2 lb.ft).
  5. Secure the fuel tank breather line bracket.
      • Install the plastic insert.
  6. Locate and secure the RH parking brake cable.
      • Tighten the bolts to 22 Nm (16 lb.ft).
      • Secure the parking brake cable to the 2 pipe clips.
      • Secure the cable grommet to the integrated body frame bracket.
  7. Locate and secure the LH parking brake cable.
      • Tighten the bolts to 22 Nm (16 lb.ft).
      • Secure the wiring harness.
      • Secure the cable grommet to the integrated body frame bracket.
  8. NOTE:

    Make sure that the brake cable circlip is positioned as shown.

    E100248
    Connect the parking brake cables to the wheel hubs.
      • Connect the cable to the brake shoe lever.
      • Locate the cable to the backplate.
      • Tighten the nut to 8 Nm (6 lb.ft).
  9. CAUTION:

    Make sure that the component is clean, free of foreign material and lubricant.

    Install the LH rear brake disc.
      • Tighten the Torx screw to 35 Nm (26 lb.ft).
  10. Secure the LH rear brake caliper.
      • Remove and discard the tie strap.
      • Tighten the bolts to 115 Nm (85 lb.ft).
  11. CAUTION:

    Make sure that the component is clean, free of foreign material and lubricant.

    Install the RH rear brake disc.
      • Tighten the Torx screw to 35 Nm (26 lb.ft).
  12. Secure the RH rear brake caliper.
      • Remove and discard the tie strap.
      • Tighten the bolts to 115 Nm (85 lb.ft).
  13. Adjust the parking brake shoes. For additional information, refer to: Parking Brake Shoe and Lining Adjustment (206-05 Parking Brake and Actuation, General Procedures).
  14. Bleed the brake system. For additional information, refer to: Brake System Bleeding - Vehicles With: Standard Brakes (206-00 Brake System - General Information, General Procedures).
  15. Install the wheels and tires.
      • Tighten the wheel nuts to 140 Nm (103 lb.ft).
  16. Install fuse number 8 into the BJB.
  17. Using the Land Rover approved diagnostic system, calibrate the parking brake actuator on an even surface.
  18. Apply and release hand brake to confirm operation.