Published: 11-May-2011

2007.0 Range Rover Sport (LS), 303-03E

Engine Cooling - TDV8 3.6L Diesel

Coolant Expansion Tank (G940582)

REMOVAL AND INSTALLATION
  • 26.15.01
  • Coolant Expansion Tank - Renew
  • TDV8
  • 0.40
  • USED WITHINS
Removal
  1. Remove the LH headlamp assembly.For additional information, refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
  2. Release the windshield washer reservoir filler neck.
  3. E49802
    Release the coolant expansion tank.
      • Remove the 2 bolts.
  4. Release the power steering fluid reservoir.
  5. WARNING:

    Since injury such as scalding could be caused by escaping steam or coolant, do not remove the filler cap from the coolant expansion tank while the system is hot.

    CAUTION:

    Engine coolant will damage the paint finished surfaces. If spilt, immediately remove the coolant and clean the area with water.

    E49803
    Disconnect the 2 hoses from the coolant expansion tank.
      • Position an absorbent cloth to collect fluid spillage.
      • Position a container to collect the fluid.
      • Clamp the hoses
      • Release the 2 clips.
  6. Remove the coolant expansion tank.
      • Disconnect the coolant low level sensor electrical connector.
  7. NOTE:

    Do not disassemble further if the component is removed for access only.

    E47510
    Remove the coolant low level sensor.
      • Remove the coolant expansion tank support bracket.
Installation
  1. Install the bracket.
  2. Install the coolant low level sensor.
  3. Install the coolant expansion tank.
      • Connect the coolant low level sensor electrical connector.
  4. Connect the coolant hoses to the expansion tank.
      • Secure with the clips.
  5. Top-up the coolant.
      • Loosen the coolant expansion tank bleed screw.
      • Fill the coolant expansion tank until coolant emerges from the cooling system air bleed screw.
      • Remove the hose clamps.
      • Tighten the bleed screw to 8 Nm (6 lb.ft).
  6. Secure the coolant expansion tank.
      • Tighten the bolts to 10 Nm (7 lb.ft).
  7. Check and top-up the coolant.
      • Install the coolant expansion tank pressure cap.
  8. Secure the power steering fluid reservoir.
      • Attach to the mounting bracket.
  9. Secure the windshield washer reservoir filler neck.
      • Locate in clip.
  10. Install the LH headlamp assembly. For additional information, refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).