Published: 11-May-2011

2007.0 Range Rover Sport (LS), 303-01D

Engine - TDV8 3.6L Diesel

Crankshaft Pulley (G939422)

IN-VEHICLE REPAIR
  • 12.21.01
  • Crankshaft Pulley - Renew
  • TDV8
  • 1.50
  • USED WITHINS

Special Tool(s)

E81375

303-1243

Flexplate locking tool

Removal
  1. Disconnect the battery ground cable. For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).
  2. Raise and support the vehicle.
  3. Remove the cooling fan belt. For additional information, refer to: Cooling Fan Belt (303-05D Accessory Drive - TDV8 3.6L Diesel, Removal and Installation).
  4. E85744
    Remove the RH splash shield.
      • Remove the 4 clips.
  5. E76673
    Disconnect the switch lead from the starter motor solenoid.
      • Remove the bolt.
  6. E76674
    Disconnect the 2 battery positive cables from the starter motor solenoid.
      • Remove the nut.
  7. E44595
    Remove the transmission undershield.
      • Remove the 6 bolts.
  8. E76676
    Reposition the starter motor.
      • Remove the 2 bolts.
  9. E81619
    Install the special tool.
  10. NOTE:

    The crankshaft pulley bolt will be very tight.

    E81457
    Remove the crankshaft pulley.
      • Remove and discard the bolt.
Installation
  1. CAUTION:

    Make sure that the washer is installed between the nose of the crankshaft and the crankshaft pulley.

    Install the crankshaft pulley.
      • Clean the component mating faces.
      • A new crankshaft pulley bolt must be installed.
      • Stage 1: Tighten the bolt to 140 Nm (103 lb.ft).
      • Stage 2: Tighten the bolt a further 90 degrees.
  2. E81619
    Remove the special tool.
  3. Secure the starter motor.
      • Clean the component mating faces.
      • Tighten the bolts to 45 Nm (33 lb.ft).
  4. Install the transmission undershield.
      • Tighten the bolts to 10 Nm (7 lb.ft).
  5. Connect the battery positive cable.
      • Tighten the nut to 22 Nm (16 lb.ft).
  6. Connect the switch lead to the starter motor solenoid.
      • Tighten the nut to 4 Nm (3 lb.ft).
  7. Install the RH splash shield.
      • Install the clips.
  8. Install the cooling fan belt. For additional information, refer to: Cooling Fan Belt (303-05D Accessory Drive - TDV8 3.6L Diesel, Removal and Installation).
  9. Connect the battery ground cable. For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).