Published: 11-May-2011

2007.0 Range Rover Sport (LS), 303-08D

Engine Emission Control - TDV8 3.6L Diesel

Exhaust Gas Recirculation Valve Outlet Tube (G938901)

REMOVAL AND INSTALLATION
  • 17.45.21
  • Tube - EGR valve outlet - LH - renew
  • TDV8
  • 0.50
Removal
  1. Disconnect the battery ground cable. For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).
  2. Remove the engine cover. For additional information, refer to: Engine Cover - TDV8 3.6L Diesel (501-05 Interior Trim and Ornamentation, Removal and Installation).
  3. E85160
    Release the coolant lines.
      • Remove the 2 nuts.
  4. E86479
    Release the exhaust gas recirculation (EGR) valve wiring harness.
  5. Release the knock sensor (KS) wiring harness.
  6. Release the glow plug wiring harness.
  7. E85161
    Release the engine wiring harness.
      • Release the 6 clips.
      • Remove the bolt.
  8. E77822
    Remove the engine cover mounting bracket.
      • Release the vacuum line.
      • Remove the 4 bolts.
  9. E79516
    Remove the EGR valve outlet tube.
      • Remove the 4 bolts.
      • Remove and discard the O-ring seal.
      • Remove and discard the gasket.
Installation
  1. Install the EGR valve outlet tube.
      • Install a new gasket.
      • Install a new O-ring seal.
      • Tighten the bolts to 10 Nm (7 lb.ft).
  2. Install the engine cover mounting bracket.
      • Tighten the bolts to 10 Nm (7 lb.ft).
      • Secure the vacuum line.
  3. Secure the glow plug wiring harness.
  4. Secure the KS wiring harness.
  5. Secure the EGR valve wiring harness.
  6. Secure the engine wiring harness.
      • Tighten the bolt.
      • Secure the clips.
  7. Secure the coolant lines.
      • Tighten the nuts to 10 Nm (7 lb.ft).
  8. Install the engine cover. For additional information, refer to: Engine Cover - TDV8 3.6L Diesel (501-05 Interior Trim and Ornamentation, Removal and Installation).
  9. Connect the battery ground cable. For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).