Published: 13-Mar-2018

2007.0 Range Rover Sport (LS), 204-06

Ride and Handling Optimization

Pressure Control Valve (G2249447)

REMOVAL AND INSTALLATION

Part(s)

StepPart nameQuantity
Installation Step 2Shut-off valve block repair kit1
Installation Step 3Transfer relief valve block filter1
Installation Step 3Transfer relief valve block filter plug1
Removal
CAUTION:

Dynamic Response system components are manufactured to very precise tolerances. It is therefore essential that absolute cleanliness is observed when working with these components. Always install blanking plugs to any open orifices or lines. Failure to follow this instruction may result in foreign matter ingress to the dynamic response system.

NOTE:

This procedure does not require the Dynamic Response system to be bled.


  1. WARNING:

    Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

    Raise and support the vehicle.
  2. E57979
    Remove the nut. Remove the bracket. Release the valve block to rear stabilizer bar actuator pipe assembly mounting.
  3. E100183
    Remove the electrical connector. Remove the solenoid nut. Remove and discard the O-ring seal. Remove the solenoid.
  4. CAUTION:

    Before disconnecting or removing the components, make sure the area around the joint faces and connections are clean. Plug open connections to prevent contamination.

    E100184
    Clamp the fluid pump supply and return hoses to minimise fluid loss. Position container to collect fluid loss. Remove the PCV valve.
  5. CAUTIONS:
    • Before disconnecting or removing the components, make sure the area around the joint faces and connections are clean. Plug open connections to prevent contamination.

    • Make sure the actuator fluid lines are not clamped or kinked. Failure to follow this instruction will result in damage to the vehicle.

    E57819
    Remove the access plug. Remove and discard the access plug O-ring seal. Using a suitable M6 bolt, release the filter from the valve block. Remove and discard the valve block filter.
Installation
  1. E100184
    Install the PCV valve. Clean the component mating faces.
    Torque: 35Nm
  2. E100183
    Install the solenoid. Install and tighten the O-ring seal. Install the electrical connector.
    Renew Part: Shut-off valve block repair kit Quantity: 1.
    Torque: 5Nm
  3. Install the new valve block filter. Clean the component mating faces. Install a new access plug O-ring seal. Tighten the access plug. Remove the container. Remove the hose clamps.
    Renew Part: Transfer relief valve block filter Quantity: 1.
    Torque: 62Nm
  4. Secure the valve block to rear stabilizer bar actuator pipe assembly mountings. Tighten the nut.
    Torque: 9Nm
  5. Check and top-up the dynamic response system fluid reservoir.
  6. Start the engine and allow to idle.
  7. Check and top-up the dynamic response system fluid reservoir. Make sure there is fluid circulation through the reservoir.