Published: 11-May-2011

2007.0 Range Rover Sport (LS), 309-00D

Exhaust System - TDV8 3.6L Diesel

Muffler - Vehicles With: Diesel Particulate Filter (DPF) (G1034282)

REMOVAL AND INSTALLATION
  • 30.10.11
  • Intermediate pipe and/or silencer - renew
  • TDV8
  • 0.90
  • USED WITHINS

Special Tool(s)

E45589

100-051(LRT-99-027)

Pipe cutter-exhaust

Removal
  1. WARNING:

    Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

    Raise and support the vehicle.
  2. E97094
    Disconnect the diesel particulate filter (DPF) differential pressure sensor electrical connector.
  3. E97095
    Release the DPF differential pressure sensor.
      • Release the clip.
  4. E97166
    Disconnect the DPF exhaust gas temperature sensor electrical connector.
  5. NOTE:

    Discard the gasket.

    E77257
    Release the RH catalytic converter from the exhaust system.
      • Remove the 2 nuts.
  6. E77256
    Release the LH catalytic converter from the exhaust system.
      • Release the exhaust clamp.
      • Remove and discard the clamp.
  7. E97139
    With assistance, remove the DPF and tailpipe assembly.
      • Using a suitable stand, support the exhaust.
      • Disconnect the 6 exhaust hangers.
  8. E97387
    Remove the DPF rear heat shield.
  9. E87326
    Remove the LH tail pipe.
      • Using the special tool, cut the exhaust pipe at the marked position.
  10. E87327
    Remove the RH tail pipe.
      • Using the special tool, cut the exhaust pipe at the marked position.
  11. E97386
    Remove the muffler.
      • Using the special tool, cut the exhaust pipes at the marked positions.
Installation
  1. NOTES:

    • Do not fully tighten the clamps at this stage.

    • Clean the component mating faces.

    Install the muffler to the DPF.
      • Install the 2 clamps.
  2. NOTES:

    • Do not fully tighten the clamp at this stage.

    • Clean the component mating faces.

    Install the RH tail pipe to the muffler assembly.
      • Install the clamp.
  3. NOTES:

    • Do not fully tighten the clamp at this stage.

    • Clean the component mating faces.

    Install the LH tail pipe to the muffler assembly.
      • Install the clamp.
  4. NOTE:

    Install a new LH catalytic converter clamp.

    With assistance, install the DPF and tailpipe assembly.
      • Connect the exhaust hangers.
  5. NOTES:

    • Clean the component mating faces.

    • Install a new gasket.

    Secure the RH catalytic converter to the exhaust system.
      • Tighten the nuts to 48 Nm (35 lb.ft).
  6. Secure the LH catalytic converter to the exhaust system.
      • Tighten the nut to 48 Nm (35 lb.ft).
  7. Secure the muffler to the DPF.
      • Tighten the clamps to 48 Nm (35 lb.ft).
  8. Install the DPF rear heat shield.
      • Tighten the bolts to 10 Nm (7 lb.ft).
  9. Align both of the tail pipes and tighten the clamps to 48 Nm (35 lb.ft).
  10. Secure the DPF differential pressure sensor.
  11. Connect the DPF differential pressure sensor electrical connector.
  12. Connect the DPF exhaust gas temperature sensor electrical connector.