Published: 02-Feb-2012

2007.0 Range Rover Sport (LS), 309-00D

Exhaust System - TDV8 3.6L Diesel

Diesel Particulate Filter (G1030283)

REMOVAL AND INSTALLATION
  • 17.50.20
  • Diesel Particulate Filter (DPF) - Renew
  • TDV8
  • 0.80
  • USED WITHINS

Special Tool(s)

E45589

100-051(LRT-99-027)

Pipe cutter-exhaust

Removal
  1. WARNING:

    Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

    Raise and support the vehicle.
  2. E97094
    Disconnect the diesel particulate filter (DPF) differential pressure sensor electrical connector.
  3. E97095
    Release the DPF differential pressure sensor.
      • Release the clip.
  4. E97166
    Disconnect the DPF exhaust gas temperature sensor electrical connector.
  5. NOTE:

    Discard the gasket.

    E77257
    Release the RH catalytic converter from the exhaust system.
      • Remove the 2 nuts.
  6. E77256
    Release the LH catalytic converter from the exhaust system.
      • Release the exhaust clamp.
  7. E97139
    With assistance, remove the DPF and tailpipe assembly.
      • Using a suitable stand, support the exhaust.
      • Disconnect the 6 exhaust hangers.
  8. NOTE:

    Do not disassemble further if the component is removed for access only.

    E97140
    Remove the 2 DPF heat shields.
      • Remove the 8 bolts.
  9. E97141
    Remove the DPF exhaust gas temperature sensor.
      • Release the wiring harness from the 2 clips.
  10. E97142
    Remove the DPF differential pressure sensor high-pressure and low-pressure pipes.
      • Remove the bolt.
  11. E87326
    Remove the LH tail pipe.
      • Using the special tool, cut the exhaust pipe at the marked position.
  12. E87327
    Remove the RH tail pipe.
      • Using the special tool, cut the exhaust pipe at the marked position.
Installation
  1. NOTES:

    • Do not tighten the clamp at this stage.

    • Clean the components.

    Install the RH tail pipe to the muffler assembly.
      • Install the clamp.
  2. NOTES:

    • Do not tighten the clamp at this stage.

    • Clean the components.

    Install the LH tail pipe to the muffler assembly.
      • Install the clamp.
  3. Install the DPF differential pressure sensor high-pressure and low-pressure pipes.
      • Tighten to 35 Nm (26 lb.ft).
      • Tighten the bolts to 10 Nm (7 lb.ft).
  4. Install the DPF exhaust gas temperature sensor.
      • Tighten to 35 Nm (26 lb.ft).
      • Secure the wiring harness in the clips.
  5. Install the DPF heat shields.
      • Tighten the bolts to 10 Nm (7 lb.ft).
  6. With assistance, install the DPF and tailpipe assembly.
      • Connect the exhaust hangers.
  7. NOTES:

    • Clean the components mating faces.

    • Install a new gasket.

    Secure the RH catalytic converter to the exhaust system.
      • Tighten the nuts to 48 Nm (35 lb.ft).
  8. Secure the LH catalytic converter to the exhaust system.
      • Tighten the nut to 48 Nm (35 lb.ft).
  9. Align both of the tail pipes and tighten the clamps to 48 Nm (35 lb.ft).
  10. Secure the DPF differential pressure sensor.
  11. Connect the DPF differential pressure sensor electrical connector.
  12. Connect the DPF exhaust gas temperature sensor electrical connector.
  13. If a new unit is installed, configure using the approved diagnostic tool.