Published: 11-May-2011

2007.0 Range Rover Sport (LS), 309-00D

Exhaust System - TDV8 3.6L Diesel

Right Catalytic Converter - Vehicles With: Diesel Particulate Filter (DPF) (G1030282)

REMOVAL AND INSTALLATION
  • 17.50.04
  • Catalytic Converter - Right - Renew
  • TDV8
  • 0.40
  • USED WITHINS
Removal
WARNING:

Observe due care when working near a hot exhaust system.

  1. WARNING:

    Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

    Raise and support the vehicle.
  2. E44595
    Remove the transmission undershield.
      • Remove the 6 bolts.
  3. E97169
    Disconnect the RH pre-catalytic converter temperature sensor electrical connector.
  4. E97165
    Disconnect the RH post catalytic converter temperature sensor electrical connector.
  5. E44718
    Release the electrical connector bracket.
      • Remove the 2 bolts.
  6. NOTE:

    Discard the gasket.

    E77257
    Release the RH catalytic converter.
      • Remove the 2 nuts.
  7. NOTE:

    Discard the gasket.

    E77147
    Remove the RH catalytic converter.
      • Remove the 3 bolts.
  8. NOTE:

    Do not disassemble further if the component is removed for access only.

    E97145
    Remove the catalytic converter temperature sensors.
Installation
  1. Install the catalytic converter temperature sensors.
      • Tighten to 35 Nm (26 lb.ft).
  2. NOTE:

    Install a new gasket.

    Install the RH catalytic converter.
      • Clean the component mating faces.
      • Tighten the bolts to 25 Nm (18 lb.ft).
  3. NOTE:

    Install a new gasket.

    Secure the RH catalytic converter.
      • Clean the component mating faces.
      • Tighten the nuts to 48 Nm (35 lb.ft).
  4. Secure the electrical connector bracket.
      • Tighten the bolts to 10 Nm (7 Ib.ft).
  5. Connect both catalytic converter temperature sensor electrical connectors.
  6. Install the transmission undershield.
      • Tighten the bolts to 10 Nm (7 Ib.ft).